China Ni220M1 Glass Mold Cladding Powder - Top Suppliers for Efficient Manufacturing from Leading Factory
Performance characteristics
Precision Process, Consistent Reliability
Utilizing high-temperature smelting at 1650-1700°C and 99.999% pure argon gas atomization, the process eliminates compositional segregation. The powder’s 45-150μm (100-325 mesh) particle size distribution ensures high sphericity and flowability (apparent density: 4.2g/cm³, flow rate: 14-16s/50g), providing stable powder feeding for plasma transferred arc welding (PTAW) and laser cladding processes.
Optimal Balance, Long-Term Durability
The innovative composition (C 0.03%, Cr 4.9%, B 1.0%, Si 3.0%) maintains low hardness (HRC 22-24) and exceptional ductility while forming erosion-resistant phases against molten glass. Post-polishing, the cladding layer achieves defect-free surfaces (zero pinholes/porosity). Enhanced metallurgical bonding through Fe-Mn element optimization triples mold service life.
Efficient Compatibility, Green Manufacturing
Adaptable to both high-speed large-area PTAW deposition and precision laser cladding repairs, the low heat input minimizes substrate deformation. With material utilization exceeding 95%, it enables energy-efficient production of durable mold working surfaces, significantly reducing maintenance costs.
Choosing Ni220M1 means securing dual guarantees of high-quality output and sustainable production, injecting innovative momentum into the glass manufacturing industry!
Frequently Asked Questions
What is the particle size distribution of the powder?
The powder features a particle size distribution of 45-150μm (100-325 mesh), which ensures high sphericity and excellent flowability.
What are the primary welding processes compatible with this material?
It is highly compatible with plasma transferred arc welding (PTAW) and precision laser cladding processes.
What is the chemical composition and hardness range?
The chemical composition consists of C 0.03%, Cr 4.9%, B 1.0%, and Si 3.0%, maintaining a low hardness level of HRC 22-24.
How does the material improve mold service life?
Through the optimization of Fe-Mn elements, it enhances metallurgical bonding and forms erosion-resistant phases, which ultimately triples the mold's service life.
What are the environmental and efficiency benefits?
It features a material utilization rate exceeding 95% and relies on low heat input to minimize substrate deformation, facilitating energy-efficient production and lowering maintenance costs.
What to know about this product?
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