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China Suppliers Factory Ceramic Material Primer Powder DG.NiCrCoAlY for High-Temperature Oxidation Resistance up to 980°C
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China Suppliers Factory Ceramic Material Primer Powder DG.NiCrCoAlY for High-Temperature Oxidation Resistance up to 980°C

In the realm of thermal spraying, ceramic materials are extensively utilized, particularly in environments that demand high temperature and corrosion resistance. As one of the most effective options for thermal barrier coatings, ceramic materials are favored for their outstanding high-temperature resilience and thermal corrosion properties. These materials are commonly applied in the coating processes of aircraft engines and other components requiring operation in elevated temperature conditions. However, the significant disparity in thermal expansion coefficients between ceramic materials and steel substrates often leads to issues with adhesion and bonding when ceramics are directly sprayed onto the substrate. To address this challenge, it is essential to apply a layer of ceramic primer before the application of ceramic materials. As a leading factory in China, we collaborate with reliable suppliers to provide high-quality solutions tailored for thermal spraying applications

    Basic Parameters

    DG.NiCrCoAlY is a high-performance ceramic material primer powder, its basic parameters are as follows:
    Chemical composition
    Cr25, Co6, Al5.0, Y0.5, C0.4, Fe<1, Ni balance.
    Production process
    Gas atomazition
    Coating hardness
    HRC20-30.
    Processing technology
    HVAF, HVOF, APS.
    Bonding strength
    >70MPa.
    Deposition efficiency
    50-65%.
    Regular particle size
    -100/+325 mesh, -150/+325 mesh, -300/+400 mesh, -300/+500 mesh (other particle sizes can be customized).

    Product Performance

    DG.NiCrCoAlY powder is produced by gas atomization, has good spherical shape and uniform fluidity, and is easy to spray. Its working environment temperature can reach up to 950 degrees Celsius, showing excellent high temperature resistance and thermal corrosion resistance. This makes DG.NiCrCoAlY often used as high-temperature primer and high-temperature anti-oxidation coating, which can effectively delay the oxidation failure of the substrate and extend the service life of the equipment.
    In addition, DG.NiCrCoAlY is often used as a base layer for high-temperature corrosion-resistant coatings and thermal barrier coatings to ensure reliability under extreme conditions. Its excellent high-temperature resistance makes it widely used in aerospace and industrial steam turbines.

    Application Areas

    In the aerospace field, DG.NiCrCoAlY is widely used in the coating preparation of high-temperature blades. These blades are subjected to extremely high temperatures and pressures during engine operation. By spraying DG.NiCrCoAlY primer on the substrate, the high temperature resistance and oxidation resistance of the blades can be significantly improved, thereby improving the overall performance and safety of the engine.

    DG.NiCrCoAlY also performs well in industrial steam turbine applications. Steam turbines face extreme temperatures and corrosive environments during operation. Using DG.NiCrCoAlY as a primer can effectively extend the service life of the coating, reduce maintenance costs, and improve equipment reliability.

    Summarize

    In short, as a high-performance ceramic material primer, DG.NiCrCoAlY has become an indispensable and important material in the field of thermal spraying due to its superior chemical composition, production process and application performance. Whether in aerospace or industrial steam turbine applications, it has demonstrated excellent high temperature and corrosion resistance, providing reliable protection for high-temperature workpieces. With the continuous advancement of technology, the application prospects of DG.NiCrCoAlY will be broader, providing a more solid guarantee for high-temperature protection in various industries.

    Frequently Asked Questions

    What is the chemical composition of DG.NiCrCoAlY powder?
    The chemical composition of DG.NiCrCoAlY is Cr25, Co6, Al5.0, Y0.5, C0.4, Fe<1, with Ni as the balance.
    Which production process is used for DG.NiCrCoAlY?
    DG.NiCrCoAlY powder is manufactured using the Gas Atomization (Gas atomazition) production process.
    What is the maximum working environment temperature for DG.NiCrCoAlY?
    The working environment temperature for DG.NiCrCoAlY coatings can reach up to 950 degrees Celsius.
    What are the primary application areas of DG.NiCrCoAlY?
    DG.NiCrCoAlY is widely used in the aerospace field (such as coating preparation of high-temperature blades) and in industrial steam turbine applications.
    What are the coating hardness and bonding strength of DG.NiCrCoAlY?
    It features a coating hardness of HRC20-30 and a bonding strength of >70MPa.
    Which processing technologies can be used to apply DG.NiCrCoAlY?
    The recommended processing technologies for applying DG.NiCrCoAlY are HVAF, HVOF, and APS.

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