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China WC-12Ni HVOF/HVAF Thermal Spray Powder Suppliers - Ideal for Wet Working Environments Factory
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China WC-12Ni HVOF/HVAF Thermal Spray Powder Suppliers - Ideal for Wet Working Environments Factory

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Thermal spray technology is an advanced process utilized for surface treatment, enhancing the wear resistance, corrosion resistance, and high-temperature resistance of various materials. Among the innovative products in this field, DG.WC-Ni12 thermal spray powder stands out due to its exceptional performance and promising applications. As a leading supplier in China, our factory is dedicated to providing high-quality thermal spray materials, ensuring that industries can achieve superior surface protection and longevity for their products. Discover the potential of DG.WC-Ni12 for your applications and partner with trusted China suppliers for optimal results.

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    Basic Parameters

    The chemical composition of DG.WC-Ni12 powder mainly includes nickel (Ni12), carbon (C5.3) and tungsten (W), and the remaining components are the balance of tungsten. The powder is produced using agglomeration sintering technology, and the particles formed have a good spherical shape and excellent fluidity. This fluidity enables the powder to be evenly distributed during the spraying process, ensuring the density and uniformity of the coating.
    The hardness of the coating ranges from HV1000-1200, showing its excellent wear resistance. The bonding strength exceeds 70Mpa, ensuring good adhesion between the coating and the substrate. In addition, the deposition efficiency of DG.WC-Ni12 is between 40-50%, which means that the waste of materials can be effectively reduced and production efficiency improved during the spraying process.

    Product Performance

    The coating of DG.WC-Ni12 powder has a variety of excellent properties. First of all, its high hardness and dense coating structure make it perform well in the face of grain wear and sliding wear, effectively extending the service life of the equipment. Compared with traditional WC-Co spray powder, DG.WC-Ni12 has superior corrosion resistance and is especially suitable for the chemical industry and marine environment.
    The maximum working environment temperature of the coating can reach 500°C, and it has non-magnetic characteristics, which makes it more widely used in high temperatures and special environments. The corrosion resistance of the coating is more outstanding than that of WC-10Ni powder, and the increase in nickel content further improves its corrosion resistance. This characteristic makes DG.WC-Ni12 an ideal choice for key components such as offshore oil exploration equipment, offshore heavy industry, and various types of ball valves and valves.
    processing photo (1)

    Application Areas

    DG.WC-Ni12 powder has a wide range of applications, especially in the chemical industry. Due to its excellent wear resistance and corrosion resistance, it has become the first choice material for many equipment. In marine engineering, equipment often faces harsh environmental conditions. The high temperature tolerance and non-magnetic characteristics of DG.WC-Ni12 make it widely used in offshore oil exploration and heavy industry. In addition, with the development of industrial automation and intelligence, DG.WC-Ni12 has gradually been used in various high-end mechanical equipment and precision instruments.

    processing photo (2)

    Spraying Process Parameters

    During the spraying process, it is crucial to select the appropriate spray gun and process parameters. Taking the Lijia kerosene type supersonic spray gun as an example, the powder particle size is selected from 15-45um, the barrel size is 4 inches, the kerosene consumption is 24L/h, the oxygen flow is 900L/min, and the carrier gas flow is 8.5L/min. The powder speed is between 80-100g/min, and the spraying distance is 340-380mm. These parameters are for reference only. In actual operation, they need to be adjusted accordingly according to different equipment to achieve the best spraying effect.

    In short, DG.WC-Ni12 thermal spray powder is becoming an important material in the field of surface treatment due to its excellent performance and wide application prospects. With the continuous advancement of technology and the continuous expansion of application fields, DG.WC-Ni12 will bring higher value and benefits to more industries.

    Frequently Asked Questions (FAQ)

    Q: What is the chemical composition of DG.WC-Ni12 powder?
    A: The chemical composition mainly includes nickel (Ni12), carbon (C5.3), and tungsten (W) as the balance. It is produced using agglomeration sintering technology to ensure spherical particles with excellent fluidity.
    Q: What are the hardness and bonding strength of the DG.WC-Ni12 coating?
    A: The coating features a hardness range of HV1000-1200, which provides excellent wear resistance, and a bonding strength exceeding 70Mpa for strong adhesion to the substrate.
    Q: How does DG.WC-Ni12 compare to traditional WC-Co powder?
    A: Compared to traditional WC-Co, DG.WC-Ni12 offers superior corrosion resistance, making it highly suitable for applications in the chemical industry and marine environments.
    Q: What is the maximum working temperature for DG.WC-Ni12 coatings?
    A: The coating can withstand a maximum working environment temperature of up to 500°C and maintains non-magnetic characteristics under special environments.
    Q: What are the recommended spraying process parameters for this powder?
    A: For a Lijia kerosene type supersonic spray gun with 15-45um particle size, typical parameters include a 4-inch barrel, 24L/h kerosene flow, 900L/min oxygen flow, 8.5L/min carrier gas flow, 80-100g/min powder speed, and a spraying distance of 340-380mm.

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