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China Suppliers Factory Thermal Spray Powder DG.Ni20Cr - Ni 80% Cr 20% for Ultrasonic & Plasma Spraying
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China Suppliers Factory Thermal Spray Powder DG.Ni20Cr - Ni 80% Cr 20% for Ultrasonic & Plasma Spraying

Introducing our high-performance thermal spray coating material, expertly manufactured in China. Our chemical composition consists of Ni 80% and Cr 20%, ensuring excellent durability and resistance. Utilizing a state-of-the-art gas atomization production process, we guarantee superior quality and consistency across our products, As one of the leading suppliers in the industry, we offer coatings suitable for various thermal spraying processes including ultrasonic and plasma spraying. Our coatings boast a bond strength greater than 70MPa and a low porosity of less than 0.8%, ensuring optimal performance in demanding applications, Our deposition rate ranges from 55% to 60%, with a loose ratio of 4.5g/cm³. We provide a variety of particle sizes, including 150-300 mesh, 300-400 mesh, and 300-500 mesh, tailored to meet your specific needs. The flow rate for our 150-300 mesh material is an impressive 17 seconds per 50 grams, Designed to withstand extreme conditions, our coatings have a maximum operating temperature of 800°C, making them perfect for high-temperature environments. Choose us as your trusted factory for premium thermal spray coating solutions that enhance your product's performance

    Product description

    DG.Ni20Cr (primer powder) is a high-performance thermal spray powder prepared using an air atomization process. Its chemical composition primarily consists of 80% nickel (Ni) and 20% chromium (Cr). This powder is suitable for supersonic and plasma spraying processes, forming a high-strength, dense primer layer on various substrate surfaces.

    Chemical Composition

    Consists of 80% Nickel (Ni) and 20% Chromium (Cr) for optimal performance.

    High Bonding Strength

    Delivers a bonding strength exceeding 70 MPa with a porosity below 0.8%.

    Deposition Efficiency

    Features a high deposition efficiency of 55%–60% during application.

    Flowability & Density

    Loose bulk density of ~4.5 g/cm³ with a flow rate of ~17 seconds/50g (150–300 mesh).

    Particle Sizes

    Available in 150–300 mesh, 300–400 mesh, and 300–500 mesh to suit different requirements.

    Thermal Performance

    Operates continuously below 800℃ with excellent high-temperature oxidation resistance.

    Key Applications: DG.Ni20Cr is commonly used as a base coat for tungsten carbide or oxide ceramic coatings. It effectively enhances the adhesion between the coating and the substrate, alleviates stress generated in the ceramic layer during thermal cycling or under stress, and provides a good buffer and transition effect. Furthermore, this material is also suitable for the spraying of nickel-chromium targets, and has broad application value in surface engineering and remanufacturing.

    Frequently Asked Questions

    What is the chemical composition of DG.Ni20Cr?

    The chemical composition of DG.Ni20Cr primarily consists of 80% nickel (Ni) and 20% chromium (Cr).

    Which spraying processes are suitable for DG.Ni20Cr?

    This powder is suitable for supersonic and plasma spraying processes to form a high-strength, dense primer layer.

    What are the key coating performance specifications of DG.Ni20Cr?

    The coating features a bonding strength exceeding 70 MPa, porosity below 0.8%, and a deposition efficiency of 55%–60%.

    What is the maximum operating temperature for DG.Ni20Cr coatings?

    The coating can operate continuously in high-temperature environments below 800℃, demonstrating excellent resistance to high-temperature oxidation.

    How does DG.Ni20Cr function as a base coat?

    It is used as a base coat for tungsten carbide or oxide ceramic coatings to enhance substrate adhesion, alleviate stress in the ceramic layer during thermal cycling, and provide a buffer and transition effect.

    What particle sizes are available for this thermal spray powder?

    It is available in various particle sizes, including 150–300 mesh (with a flow rate of ~17 seconds/50g), 300–400 mesh, and 300–500 mesh.

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