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China WC-10Co4Cr HVOF/HVAF Thermal Spray Powder - Superior Abrasion Resistance from Leading Suppliers and Factory
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China WC-10Co4Cr HVOF/HVAF Thermal Spray Powder - Superior Abrasion Resistance from Leading Suppliers and Factory

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Discover the superior performance of DG.WC-10Co4Cr thermal spray powder, a leading coating material from trusted China suppliers. This high-quality product is engineered for outstanding wear and corrosion resistance, making it essential for various industrial applications. Manufactured in state-of-the-art factories, our thermal spray powder boasts a unique chemical composition and excellent physical properties, ensuring enhanced durability and an extended service life for your equipment while significantly lowering maintenance costs. Choose our DG.WC-10Co4Cr thermal spray powder for unmatched reliability in your industrial processes.

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    Basic Parameters

    Chemical Composition & Hardness

    The chemical composition of DG.WC-10Co4Cr is 9.5% carbon, 10% cobalt, 4% chromium and the balance tungsten. This combination not only improves the hardness of the coating, but also enhances its wear and corrosion resistance. The powder is produced using agglomeration sintering process, which ensures its uniformity and stability. Its Vickers hardness ranges between 1200 and 1400 HV, showing its excellent hardness characteristics.

    Thermal Spraying Process

    In terms of thermal spraying process, DG.WC-10Co4Cr is suitable for a variety of processes such as high temperature flame spraying (HVOF), high pressure air flame spraying (HVAF) and plasma spraying (APS). These processes can effectively deposit the powder coating onto the substrate surface to form a strong coating. The bonding strength exceeds 70MPa, the porosity is less than 0.8%, and the deposition rate is between 48% and 55%, showing its excellent coating quality.

    Product Performance

    Durability & Strength

    The performance characteristics of DG.WC-10Co4Cr make it widely applicable in industrial applications. First, its wear and corrosion resistance are very good, and it can maintain good performance in harsh environments. Secondly, the high bonding strength of the coating ensures a strong bond between the coating and the substrate, avoiding the risk of coating peeling. In addition, the material also has high impact toughness and can withstand large impact forces, making it suitable for occasions with high impact loads.

    Sliding Wear Resistance

    DG.WC-10Co4Cr is particularly outstanding in terms of sliding wear resistance and is suitable for parts that require frequent friction, such as valve seats, various rollers, and compressor blades. Its high deposition rate allows the coating to be deposited in a relatively short period of time, thus improving production efficiency.

    Spraying Process Parameters

    Spray Gun Model Lijia Kerosene Supersonic
    Powder Particle Size 15-45 um
    Kerosene Consumption 23 L/h
    Oxygen Flow Rate 900 L/min
    Carrier Gas Flow Rate 8.0 L/min
    Powder Feeding Speed 70-80 g/min
    Spraying Distance 320-360 mm

    Note: The above parameters are for reference only, and the specific spraying parameters may be adjusted depending on the equipment.

    Application Areas

    DG.WC-10Co4Cr is widely used in the manufacture of various wear-resistant parts, especially in the petroleum, chemical, metallurgical and other industries, which can effectively improve the durability and reliability of equipment. By using DG.WC-10Co4Cr coating, enterprises can significantly reduce the maintenance frequency and replacement cost of equipment, thereby improving overall production efficiency.

    In conclusion, DG.WC-10Co4Cr thermal spray powder has become an indispensable and important material in modern industry due to its excellent performance and broad application prospects.

    HVOF spraying (2)

    Frequently Asked Questions

    What is the chemical composition of DG.WC-10Co4Cr?
    DG.WC-10Co4Cr consists of 9.5% carbon, 10% cobalt, 4% chromium, and the balance is tungsten. This composition enhances both the hardness and the wear/corrosion resistance of the coating.
    Which thermal spraying processes are compatible with this powder?
    It is suitable for high temperature flame spraying (HVOF), high pressure air flame spraying (HVAF), and plasma spraying (APS) processes.
    What are the key coating quality metrics of DG.WC-10Co4Cr?
    The coating features a bonding strength exceeding 70MPa, porosity of less than 0.8%, a deposition rate between 48% and 55%, and a Vickers hardness ranging between 1200 and 1400 HV.
    What are the main application areas for this coating material?
    It is widely used in petroleum, chemical, and metallurgical industries for wear-resistant parts subjected to sliding wear and impact, such as valve seats, rollers, and compressor blades.
    What are the recommended spraying process parameters?
    Using a Lijia kerosene supersonic spray gun with 15-45um powder, typical parameters include a kerosene flow of 23L/h, oxygen flow of 900L/min, carrier gas flow of 8.0L/min, powder feed rate of 70-80g/min, and a spray distance of 320-360mm.

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